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Special offer - Delivery now £4.99 when ordered online

Please note: Labtech EM has a new up to date website with all our latest products and we would kindly refer you to this with the following link:- 

www.labtech.com/em

  1. SEM/FIB
  2. Carbon coating
  3. Safematic CCU-010 HV high vacuum carbon coater

Safematic CCU-010 HV high vacuum carbon coater

Downloads

PDF icon CCU-010 Brochure.pdf
PDF icon Guide to selecting a coater and sputtering targets.pdf

Safematic CCU-010 HV sets new standards for fully automated carbon coating with an impressive high vacuum performance which ensures high quality coating for SEM and TEM applications. A self-contained plug-in-style carbon fibre cord evaporation head module delivers unsurpassed ease of use and servicing. 

 CCU-010HV carbon coater

  • Fully automatic high vacuum TEM carbon coater, SEM carbon coater or both
  • Pulsed carbon evaporation in standard and gentle modes for finer coating
  • Self-contained, plug-in style coating modules - easy upgrade to high resolution sputter coating
  • Integral, oil-free, high vacuum turbomolecular pumping
  • Multiple carbon evaporation coating runs before source change
  • Dual-location quartz crystal film thickness measurement - fitted as standard
  • Intuitive, touch-screen control - rapid data input, simple operation
  • Large chamber for samples up to 6"/152mm diameter


CT-010 carbon coating module

A highlight of the Safematic carbon coating module (CT-010) is the novel carbon fibre evaporation system - featuring a proprietary (patented) automatic carbon fibre spooling system. This allows up to 50 carbon coating runs without the need to change the carbon fibre source – a huge advantage over labour intensive “single shot” carbon coaters. The CT-010 also features carbon coating modes to suit requirements: gentle pulsed carbon coating for thin films and/or temperature sensitive samples, whilst short-time carbon coating mode with high power is useful for where thick layers are required (e.g. some FIB applications).

Precise control of carbon coating thickness

The CT-010 carbon coater module can precisely control carbon film thickness and terminate evaporation at user-defined thickness. The process uses the on-board quartz film thickness measurement system in combination with pulsed evaporation to track the increase in carbon film thickness and then adjust the evaporation current as it nears the user-defined thickness, typically in the region of 3-15nm for EM applications.

To find out more please see: Precise carbon thickness control.

Click here for detailed information: CT-010 carbon coating module


Dual location film thickness monitor - included as standard

A dual-position film thickness monitor (FTM) measurement system monitors and terminates the coating process at a user-defined thickness. The plug-in monitoring quartz crystal and holder can be moved between the centre of the specimen stage and the outside, to accommodate different specimen sizes.


Oil-free, high vacuum pumping

CCU-010 HV has a fully integrated Pfeiffer Hi Pace 80 turbomolecular backed by a compact Vacuubrand MD1 Vario-SP membrane pump. With both contained in the main console, this oil-free pumping system delivers class-leading vacuum performance (to 1 x 10-6mbar) all in a compact instrument with a footprint of only 35 x 55cm.


Rotation and rotary planetary stages

CCU-010 HV includes a standard plug-in style 80mm diameter specimen stage with adjustable height and tilt angle. For specimens requiring rotation the optional RS-010 rotation stage is available. For specimens with very irregular surfaces, or for particulates and spheres, the PS-006 rotary planetary stage is recommended.


ET-010 plasma cleaning accessory

The ET-010 plasma cleaning accessory is a fully integrated option for the Safematic CCU-010 sputter/carbon coater that is designed for the pre-treatment or post-treatment of specimens in combination with a coating process. SEM specimens can be pre-cleaned to remove light surface contamination prior to sputter coating or carbon coating, without the need to breaking vacuum between cleaning and sputtering and carbon evaporation processes. Additionally,TEM carbon films can be converted from hydrophobic to hydrophilic using an air plasma.

Click here for detailed information: ET-010 plasma cleaning accessory


Coating LAB option - getting the most from your coating data

Offers easy access to coating and process data. The Windows-based software allows access to all the key data - pressure, current, voltage, carbon coating and sputter coating rate, coating thickness and specimen temperature - as real-time curves. The coater is connected to a PC using an integrated USB interface, whilst Coating LAB automatically establishes a connection to the coater. Password protected tools for configuring the system and updating the firmware are included. For more details see: Coating LAB.


RC-010 remote control software -  full control of the CCU-010 from a glove box 

RC-010 is Windows-based RC remote control software which allows the CCU-010 to be remotely controlled and monitored, for example from a glovebox. The graphical user interface allows easy set up and selection of sputtering and carbon coating recipes and comes ready with pre-defined recipes with optimal settings for the most common metal sputtering targets as well as carbon. Connection from a laptop or computer to the CCU-010 coating system is via a USB cable.

Minimum system requirements:
Windows 10, Windows 8.1, Windows 8, Windows 7 SP1, Windows Vista SP2, Pentium 366 MHz or higher, minimum 512MB of RAM, screen resolution 1024x768 or higher, USB 2.0 Interface

Brochure download: RC-010 .


HS-010 vacuum storage system

The HS-010 is a compact vacuum storage system that allows a second CCU-010 coating head, additional stage and sputter coater targets to be stored under vacuum when not in use.

For further information please see: HS-010 vacuum storage system


Large chamber option for samples up to 6" (152mm) in diameter

The LC-006 is a large chamber option that replaces the standard glass chamber and allows specimens up to 6” (152mm) to be coated. The chamber is made of aluminium therefore does not require an implosion guard.

A sample holder for 6” wafers is included, other holders can be fitted.

The LC-006 can be retrofitted to existing CCU-010 coaters.



Learn more about Safematic's unique carbon coating and sputtering modules:

CT-010 carbon evaporation module

SP-010 sputtering module


Selecting a coater

Need help selecting a coater, options and sputtering targets to suit your requirements? Then please see: coater selection guide.


CCU-010 HV specification


Dimensions

Dimensions (unpacked): L 570 x W 360 x H 350mm. 25kg

Glass cylinder: Ø 120mm (DN 100 ISO-KF compatible)

Implosion guard: Plastic splinter shield around the glass cylinder

Targets:  Ø 54mm and thickness up to 3mm

Coating time: 0.5 to 990s

Coating current 10-100mA 

Pumping: Integrated, oil-free turbomolecular and membrane pumps

Ultimate vacuum: <2 x 10-6 mbar

Vacuum measurement: Pirani and cold cathode gauges

Display: 115 x 86mm, TFT graphical display

Specimen stage: Ø 80mm, height adjustment 0-50mm, tilt 0-45°

Film thickness measurement: Dual-position film thickness monitoring system. Piezoelectric crystal: frequency 6MHz, Ø 14mm, thickness 0.4mm.

Electrical: Plug C14, 90-260VAC, 47-63 Hz, 500W

Process gas connections: Process gas: Ø 6mm, venting gas: Ø 6mm, plasma gas: Ø 6mm

Electrical: Connector socket C13, secured with 10A therm. circuit breaker

 


Put us to the test 

Request a demonstration

​Ordering information:

Base unit and coating module

100001
Safematic CCU-010 HV high vacuum coater
Added To
Qty
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P.O.A.

The Safematic CCU-010 HV vacuum coater is suitable for both SEM and TEM sputter coating and carbon coating applications.

100003
CT-010 carbon fibre evaporation head module
Added To
Qty
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P.O.A.

Plug-in carbon evaporation module - with unique carbon fibre spooling system to allow up to 50 coatings without changing the carbon source


 

Large chamber option for samples up to 6" (152mm) in diameter

1000226
LC-006 large chamber for CCU-0010 coaters
Added To
Qty
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P.O.A.

The LC-006 is a large chamber option that replaces the standard glass chamber and allows specimens up to 6” (152mm) to be coated. The chamber is made of aluminium therefore does not require an implosion guard. The LC-006 includes a sample holder for 6” wafers, but other holders can be fitted.


 

CCU-010 optional accessories and consumables


Specimen stages

100005
RS-010 rotary specimen table
Added To
Qty
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P.O.A.

Height and angle adjustable 80mm diameter specimen stage with variable rotation.

1000088
Microscope slide stage
Added To
Qty
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P.O.A.

Microscope slide stage for Safematic CCU-010 coater, 76 x 26mm or one slide 76 x 52mm. Twelve M2 threaded holes for S-clips (not included see: 12-000900)

1000089
PS-006 rotary support
Added To
Qty
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P.O.A.

For use with the PS-006 planetary gear stage.

  • Slip-on sample holder which turns the planetary gear stage into a rotary stage (RS-010)
  • Twelve M2 threads for mounting samples or for the use of S-clips
  • Six mounting clips M2 included
1000130
PS-006 planetary gear stage
Added To
Qty
Add To QuoteYour Quotelist
P.O.A.

Consisting of: base plate for connection to the tilt and height adjustable specimen table of the CCU-010 basic unit. Sample holders for six large (Ø 25.4mm) or six small (Ø12.7mm) SEM pin stubs. DC-micro motor for rotation and planetary movement, quartz sensor (centre), speed control: 0-100%, rotation: 0-20rpm approximately, planets: 0-65rpm approximately

12-000900
5 each copper alloy S-Clips
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£23.18

5 each EM-Tec copper alloy S-Clips with 5 each brass M2x3mm screws (pkg/5)


 

Glow discharge and plasma cleaning

1000010
ET-010 plasma cleaning accessory
Added To
Qty
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P.O.A.

Plasma cleaning accessory for the Safematic CCU-010 sputter/carbon coater for the pre-treatment or after-treatment of specimens in combination with a coating process

100004
Glow discharge attachment
Added To
Qty
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P.O.A.

The glow discharge option integrates into the carbon fibre evaporation module and allows sequential carbon coating and glow discharge


 

CCU-010 Remote controll software and Coating LAB

100008
Coating LAB
Added To
Qty
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P.O.A.

Window-based software offering easy access to coating and process data: pressure, current, voltage, coating rate, coating thickness and specimen temperature

1000202
RC-010 remote control software for operating CCU-010 coaters
Added To
Qty
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P.O.A.

Windows-based RC-010 remote control software allows Safematic CCU-010 coaters to be run remotely for the control, monitor and analyse of coating processes, for example, in a glove box. The graphical user interface facilitates the easy set up and selection of recipes. The RC-010 tool also comes ready with pre-defined recipes with optimal settings for the most common metal sputtering targets as well as carbon.
Requires connection from a laptop or computer (not supplied) to the CCU-010 coating system via a USB cable.


 

CCU-010 head module storage 

100014
HS-010 vacuum storage box for CCU-010 accessories
Added To
Qty
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P.O.A.

A compact vacuum storage system for CCU-010 head modules and other accessories. Can be pumped by the coater or separate rotary pump (not supplied)


 

Replacement carbon fibre

300015
Carbon fibre thread on spool, 2m
Added To
Qty
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+Add to Order
£60.11

Carbon fibre thread on a spool, 2m. For Safematic CCU-010 coaters only.

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